Company Profile


General Information

 

 

Year Established:  1975

 

Specialization:

1. Production of womens hosiery and pantyhose

2. Production of apparels using the seamless technology.

3. Production of cotton socks.

4. Production of covered spandex using single and double  

    covering machines.       

 

 

Contacts:     

Head Office:

8, Salah Salem St., Heliopolis, Cairo, Egypt

Tel:                   (+202) 418-7244 / 415-5784

Fax:                  (+202) 418-7243

Factory:

Block 52, Second Industrial Zone, 6th October City, Giza, Egypt

Tel:                   (+202) 833-0001 / 833-0094             

Fax:                  (+202) 833-0095

 

URL:                 www.elwafa.com

E-mail:            info@elwafa.com

 

Contact Persons:    

 

                                    Mr. Awny Abu Laban                     (CEO)

 

                                    Mr. Samir Kamel                                (CFO/Marketing Manager)

 

                                    Mr. Montasser Sayed                      (Production Manager)

 

                                    Mr. Ahmed Abu Laban                 (Purchasing/Export Manager)


 

1.  Hosiery and Pantyhose

 

 1.1. Knitting Room

 

 

Made in House Production:          100%               

 

Total Area                              :           420 m

 

Production Capacity          :           1,600 to 2000 Dozen/Day   (according to items and sizes)

 

No. of labors                           :           25                    

 

 

 

Machines Description:

 

 

Knitting Machines Model #

Quantity

   Inches

Gauge

Year of Production

Brand

Lonati 301

10

4

75

1984

Lonati

Lonati 303

2

4

75

1989

Lonati

Lonati 309

6

4

75

1990

Lonati

Lonati 316

6

4

75

1991

Lonati

Lonati 314

2

4

75

1991

Lonati

Lonati 416

2

4

75

1994

Lonati

Lonati 471

4

4

75

1994

Lonati

Lonati 421

10

4

75

1997

Lonati

TOTAL

42

 

 

 

 

 

 

1.2. Boarding and Packing Room

 

 

Total Area                             :           420 m

 

No. of Labors                         :           60

 

 

Machines Description:

 

Machine

Brand

Quantity

Automatic Toe Closing Machine

Detexomate

1

Over Locking Machine

Rimoldi

10

Ironing machines for hosiery

Local Made

36

Automatic Boarding and Packing machine for hosiery

SRA (Santoni Group)

1


 

2. Seamless Wear

                                                                             

2.1. Knitting Room

 

  

Made in House Production:          100%               

 

Total Area                              :           420 m

 

Production Capacity          :           1,500 to 2000 pcs/Day   (average)

 

No. of labors                           :           5                      

 

 

 

Machines Description:

 

 

Knitting Machines Model #

Quantity

   Inches

Gauge

Year of Production

Brand

SM8 Top1

1

13

28

2000

Santoni

SM8 Top1

2

14

28

2000

Santoni

SM8 Top1

1

15

28

2000

Santoni

SM8 Top2

1

15

28

2002

Santoni

SM8 Top1

1

10

28

2000

Santoni

TOTAL

6

 

 

 

 

 

 

2.2. Sewing and Packing Room

 

 

Total Area                             :           420 m

 

No. of Labors                         :           30

 

Machines Description:

 

Machine / Operation

Quantity

Brand

Single Needle

2

Juki

Single Needle (automatic)

2

Juki

Over-Lock (different Models)

14

Rimoldi, Pegasus

Interlock (different Models)

10

Pegasus

Flat Seamers

1

Pegasus

Over-Lock

3

Pegasus

Electric Presser

2

Heliot


 

3.  Yarns Used

 

3.1. Hosiery

 

 

100 % Polyamide                                                                   17 High Torque,20,30,40,60,70 Den

 

92% Micro Fiber (Tactel), 8% Spandex (Lycra)             16 Den P.A , 15 Den Lycra

100% Micro Fiber (Tactel)                                                   40 Den

100% Modal                                                                           

 

3.2. Seamless

 

 

92% Micro Fiber (Tactel), 8% Spandex (Lycra)                60 Den Tactel, 17 Den Lycra


 

4.  Dye House

 

 

Made in House Production           : 100%                         

 

Production Controls:

 

SHRINKAGE CONTROL COLORS SHADE CONTROL TUMBLE DRY

 

Finishing Facilities:

 

WASHING FACILITY PIECE DYEING

 

Lab Testing:   (Outsourced)

 

COLOR FASTNESS SHRINKAGE PILLING MECHANICAL STRENGTH LIGHT FASTNESS SHADING

 

Environmental Standards:

 

WATER TREATMENT FACILITY

  

Yarns, Fabrics & Materials:

 

Polyamide , Polyamide blends etc


 

5. Quality Assurance Process

 

 

Expert Q.C supervisors inspect 40% from the production in each process

 

Department

Pre-Production

Control

Intermediary

Stage control

Final Stage

Control

TOTAL

Of

Quality Controls

Yarn Inspection

 

 

2

2

Knitting

 

 

2

2

Dye-House

 

 

2

2

Cutting

1

1

1

3

Sewing

1

1

2

4

Final Inspection

1

1

2

4

 

 

 

 

 

General

 

 

 

17

 

 

Delivery Deadlines And Lead Times For Samples

 

Delivery of a complete sample       :  7 Days from receiving complete information

 

Yarns ready                                     :  In-House yarns

                                                           20 days for imported yarns


 

 

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